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BAI-OTT Conveyor Belt Accessories Suppliers - 26 years of r&d of new splicing materials and rubber maintenance materials.

Scrapeable ceramic epoxy coating wear protection solution 1
Scrapeable ceramic epoxy coating wear protection solution 2
Scrapeable ceramic epoxy coating wear protection solution 3
Scrapeable ceramic epoxy coating wear protection solution 1
Scrapeable ceramic epoxy coating wear protection solution 2
Scrapeable ceramic epoxy coating wear protection solution 3

Scrapeable ceramic epoxy coating wear protection solution

Ceramic epoxy coatings are a high-performance, on-site composite wear-resistant solution designed to withstand severe erosion, abrasion, and corrosion. Rather than simply using ceramic or epoxy resin, they combine high-purity, high-hardness alumina ceramic granules with a specially modified epoxy resin in a scientifically formulated ratio. Mixed and applied on-site, they form an indestructible "armor" on complex substrates, perfectly addressing wear issues in areas where traditional protective materials are difficult to install or weld.

Ceramic Toughness:

A carefully selected alumina ceramic aggregate containing over 95% alumina offers exceptional Vickers hardness, providing top-tier wear resistance that surpasses traditional metal materials and directly withstands cutting and erosion.

Epoxy Toughness:

A specialized epoxy formula with high toughness and bond strength ensures a secure bond to substrates (such as steel and concrete), preventing cracking and peeling, while effectively absorbing impact energy.

Flexible Application, All-Around Protection:
This paste-like mixture exhibits excellent rheological properties and can be applied by scraper, trowel, or spray. It easily covers various curved surfaces, pipe interiors, elbows, valves, blades, blind spots in hoppers, and other areas where traditional liners are difficult or even impossible to install, providing comprehensive protection without blind spots.

Easy and cost-effective installation:
It cures at room temperature, eliminating the need for large-scale equipment or hot work, making on-site operation simple and significantly shortening construction time.
The resulting smooth, dense surface after curing effectively reduces operating resistance and improves conveying efficiency.
Compared to complete equipment replacement or other complex protection methods, it is highly cost-effective, ideal for extending equipment life and enabling quick repairs.

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    Structures of Ceramic Rubber Liner

    ● Alumina Ceramic: 92% & 95% Ceramic, available with extensive sizes and shapes

    ● Rubber/ PU Layer: Superior compound rubber/ polyurethane, impact-absorbing

    ● Connection: Steel plate & studs, CN bonding layer, ect

    ● Excellent bonding: Ceramic, rubber and steel plate are permanently bonded through our special molding and hot vulcanization process. Ceramics will stay in place until completely worn.

    1 (10)

    Details

    4 (6)
    Conveyor Belt Splicing Rubber
    ● Tie Gum
    ● Cover Rubber
    ● Belt Noodle Gum
    5 (5)
    Tie Gum (ZJ-FTG/ ZJ-STG)
    Tie Gum is an uncured rubber for hot vulcanized belt splicing. It is designed to use as an inter-core cord splicing steel cord conveyor belts or a tie gum in fabric belts.
    01 (13)
    Cover Rubber (ZJ-STB/ ZJ-PVG)
    Cover rubber is designed for use as a cover rubber replacement material in splicing steel cord and fabric conveyor belts. The material is designed to bond to cured cover rubber in all standard grades of steel cord and fabric conveyor belts.
    02 (11)
    Belt Noodle Gum (ZJ-TNG)
    Wire rope conveyor belt hot splicing using gap filing adhesive, can effectively enhance the strength of the conveyor belt hot splicing, so that the splicing effect is better.

    Product Details

    应用场景_画板 1
    应用场景_画板 1

    Product Parameters

    Product Name Wear-Resistant Ceramic Coating Compressive Strength(Mpa)GB/T1041-2008 110
    Model SA7526/SA7528 Shear Strength(Mpa)GB/T7124-2008 16
    Colour Grey / Black Working Temperature(°C) -60~120
    Density(g/cm³) 2.25 Expiration Date(years) 2
    Weight Ratio(A:B) 4:01 MOQ 20KG
    Operation Time(200 mixing, min) 4:01 Supply Capacity 5000KG/month
    Full Curing Time(h) 24 Certification ISO9001;ISO14001;ISO45001;CE;UPEM
    After Curing Hardness(ShoreD)GB/T2411-2008 89 Packing Pallet, wooden case
    Tensile Strength(Mpa)GB/T6329-1996 28 Delivery Time 50~100sqm,3-5days/200~500sqm,7-10days

    Product Specifications

    Order No.

    Product Name

    Package

    SA7526

    Wear-resistant ceramic small particle adhesive

    10kg/set

    SA7528

    Wear-resistant ceramic large particle adhesive

    10kg/set

    FAQs

    1
    How long will your rubber sheets last?
    Each conveyor system transports different materials, so the friction coefficient generated can not be determined, you can tell me your requirements and transport materials, we help you to develop a solution.
    2
    How can I get some samples?
    We will finish the samples within 3 days after you confirm our quotation and send us the sample fee. You can ask the courier company to pick up the samples from our company, or you can send us the collect account number of DHL, FedEx or UPS, we can send the samples to you through your account.
    3
    Can I visit your factory?
    Yes, you are welcome to visit our factory anytime, we are near Henan Xinzheng Airport, only 15 minutes drive, we can arrange a car to pick you up.
    Get in touch with us
    Just leave your email or phone number in the contact form so we can send you a free quote for our wide range of designs!
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