[Production Process Analysis]
Material Selection
High-quality SBR rubber: Utilising a rubber compound with high tensile strength (3.0 MPa tensile strength 9) and 65±5 Shore A hardness, it can withstand wear and deformation under heavy-duty conditions. Environmental Design: The formulation complies with EU REACH and ISO 14001 standards, ensuring minimal environmental impact.
Precision Manufacturing
Diamond Pattern Moulding: Utilising advanced moulding technology, we create 85x50mm raised diamond patterns (6mm depth) to optimise friction while incorporating grooves to drain water/dust, enabling self-cleaning functionality.
Cold bonding technology: On-site installation uses SA3000 cold vulcanisation adhesive, ensuring bonding strength of 15 N/mm³, with a CN semi-vulcanised layer enhancing bonding strength without heating.
Quality assurance
Friction Testing: Diamond pads achieve a friction coefficient of 0.5+ under wet and slippery conditions, reducing belt slippage by 90% compared to smooth rubber.
Durability Validation: Each pad undergoes cyclic load testing, simulating over 10,000 hours of heavy-duty operation, ensuring a 30% longer service life than traditional solutions.
[Product Advantages]
Unmatched Traction: Diamond patterns interlock with the belt, eliminating slippage in muddy, oily, or high-tension environments.
Reduced Maintenance: Self-cleaning grooves reduce material buildup, cutting downtime by 50%.
Multi-Purpose Applications: Mining: Resists coal/ore wear in conveying systems.
Ports: Resists seawater corrosion and heavy cargo handling.
Food and Beverage: Offers FDA-compliant options suitable for hygienic environments.
